We are proud to announce the addition of the Omron 3D AOI S1080 system to our production line, a major investment dedicated to maintaining and enhancing the highest standards of SMT assembly quality. As electronic products continue to evolve toward miniaturization, higher complexity, and greater reliability requirements, the importance of consistent inspection and process control has never been more critical.
The Omron S1080 represents the latest generation of 3D Automated Optical Inspection (AOI) technology. With advanced 3D imaging, precise height measurement, and intelligent defect detection algorithms, it ensures that every solder joint, component placement, and fine-pitch assembly meets strict quality standards. Unlike traditional 2D AOI, the 3D system eliminates false calls caused by shadows or reflections and provides accurate detection of defects such as insufficient solder, lifted leads, bridging, and coplanarity issues.
By integrating the S1080 directly into our SMT assembly workflow, we gain real-time feedback that allows us to identify potential process variations before they affect product quality. This supports our continuous improvement initiatives, minimizes rework, and reduces costs for our customers. The inspection data collected also enables comprehensive traceability and analytics, giving us the ability to refine our process parameters and further enhance efficiency.
For customers, the addition of Omron’s S1080 means greater confidence in product reliability. Whether the project requires high-mix low-volume builds or high-volume production, this 3D AOI system helps us ensure that each board delivered is manufactured with precision and consistency. Our commitment goes beyond simply meeting industry standards—we aim to exceed them by implementing state-of-the-art tools that safeguard quality at every stage of SMT assembly.
With the Omron 3D AOI S1080 in place, we reaffirm our focus on quality, innovation, and customer satisfaction. This strategic investment reflects our ongoing mission: to provide manufacturing services that combine world-class technology with rigorous quality assurance, ensuring that every product leaving our facility embodies reliability and excellence.
When it comes to bringing an electronic product to market, every component matters—especially the printed circuit board (PCB). At Board Assembly, we specialize in PCB assembly solutions tailored to meet the unique demands of both small and large volume orders. Whether you’re a startup developing your first prototype or an established manufacturer scaling production, having a trusted assembly partner makes all the difference.
Flexible PCB Assembly for Every Project Size
Not all projects are created equal. Some begin with low-volume runs for testing or proof of concept, while others require full-scale manufacturing to meet demand. We understand the need for flexibility. That’s why our facility is equipped to handle both ends of the spectrum—from a handful of boards to thousands—all while maintaining tight quality control and fast turnaround times.
Startups and small businesses benefit from our low minimum order quantities and personalized service. If you need help with your design or component sourcing, our experienced team is here to assist you at every step. For larger businesses and production-scale orders, we offer automated processes, scalable workflows, and strict adherence to IPC standards.
Quality, Consistency, and Support
We don’t just assemble circuit boards—we build reliability into your product. Our advanced equipment and trained technicians ensure each board is assembled with precision. Every order, no matter the size, is subjected to rigorous testing and inspection to meet your performance and durability expectations.
Need surface mount (SMT), through-hole, or mixed technology assembly? We’ve got you covered. Our capabilities include both leaded and RoHS-compliant assembly processes, giving you the freedom to choose what’s best for your application and market.
Your Turnkey Partner
At Board Assembly, we go beyond standard manufacturing. From prototype to production, we offer full turnkey solutions including sourcing, assembly, testing, and packaging. This helps streamline your supply chain and gets your product to market faster.
Visit Board Assembly to learn how our PCB assembly services can support your next project—big or small. Contact us today to get started with a quote or design consultation.
When it comes to electronic products, the materials you choose for your printed circuit board (PCB) can make all the difference in performance, reliability, and even cost. Selecting the right PCB material isn’t just about picking what’s readily available; it’s about matching the material’s properties to your specific application. At Board Assembly, we understand the importance of PCB material selection and are here to help you navigate the options.
Why PCB Material Matters
Your PCB is the backbone of your electronic device. It carries electrical signals, manages heat, and supports all your components. The wrong material choice can lead to issues like signal loss, overheating, or even mechanical failure. That’s why understanding your project’s requirements is key to making the right choice.
Factors to Consider
Thermal Performance: If your application generates a lot of heat—like in power electronics or LED lighting—you’ll need a PCB material with good thermal conductivity. Materials like aluminum-based PCBs or high-Tg FR-4 are excellent choices.
Electrical Performance: For high-frequency or RF applications, you’ll need a material with low dielectric loss. PTFE-based materials are often recommended for their superior electrical properties.
Mechanical Strength: Will your PCB be exposed to vibrations, shock, or mechanical stress? If so, choose materials with higher mechanical strength to avoid cracks and failures.
Cost: Budget matters too. While advanced materials like Rogers or ceramic substrates offer excellent performance, they can be pricey. For many applications, standard FR-4 remains a reliable and cost-effective option.
Environmental Conditions: Consider the environment your PCB will operate in. Will it face moisture, chemicals, or extreme temperatures? Some materials offer better resistance to harsh conditions.
Trust Board Assembly with Your PCB Needs
At Board Assembly, we guide our customers through every step of the PCB material selection process. Our team helps you find the perfect balance between performance and budget, ensuring your project is a success.
📞Contact us today to learn more about our services and how we can help you choose the best PCB material for your application.
For many entrepreneurs and manufacturers, traditional methods of electronics and printed circuit board (PCB) manufacturing can seem intimidating. Legacy manufacturing is often slow, error-prone, and expensive, which makes it difficult to move from concept to finished product. Historically, electronic assembly was designed for large batch runs and long lead times, leaving smaller orders and prototypes in a bind.
Today, however, turnkey PCB assembly has revolutionized the industry, making it faster, easier, and more cost-effective for hardware designers to bring their ideas to life. Let’s explore what makes turnkey PCB assembly such a game-changer and who can benefit from this modern approach.
What Is Turnkey Printed Circuit Board Assembly?
Turnkey PCB assembly is a streamlined approach to electronic assembly that combines onshore PCB manufacturing with cloud-based software solutions. This synergy simplifies the entire process of developing and producing PCBs for entrepreneurs, engineers, and small businesses.
Unlike traditional methods that require coordinating multiple suppliers for components, assembly, and testing, turnkey PCB assembly consolidates all these steps under one roof. Some services even go beyond PCBs, providing full product assembly and record management, ensuring that your product is ready for market.
One of the biggest advantages of turnkey PCB assembly is its accessibility. Here’s who stands to gain the most:
Startups and Small Businesses For companies just starting out, avoiding the high costs and risks of large inventories is crucial. Turnkey PCB assembly enables them to produce small quantities affordably, making it easier to test the market without financial strain.
Kickstarter and Crowdfunding Projects If you’re launching a product through a crowdfunding campaign, you may not know exactly how many boards you’ll need. Turnkey services give you the flexibility to produce just a few boards—or scale up quickly as demand grows.
Hobbyists and Makers Individual creators and small workshops benefit from the speed and convenience of instant PCB production. Whether you’re building a prototype or refining a new gadget, turnkey assembly makes it easy.
Engineers at Large Enterprises Even established companies can appreciate the faster turnaround times and simplified process compared to legacy manufacturing methods.
The ACME PCB Assembly Advantage
At ACME PCB Assembly, we pride ourselves on our high standards for efficiency, quality, and speed. Our turnkey supply chain management solutions and global network of resources enable us to handle projects of all sizes with precision and reliability.
📞 Contact us today to learn how our turnkey PCB assembly services can bring your electronic ideas to life—faster, more cost-effectively, and with fewer headaches.
When it comes to producing electronic devices, PCB assembly and box build are two essential processes that play different but complementary roles in bringing products to life. While many people are familiar withPCB assembly — where components are mounted on a printed circuit board — box build assembly takes it a step further by creating the finished product that’s ready for market.
If you’re wondering what separates a box build from PCB assembly, and when you need both services, this guide will break it down in simple terms.
In short, PCB assembly focuses on the brain of the device — the electronic board that powers everything.
Key steps in PCB assembly include:
Solder paste application
Pick and place of components
Reflow soldering or wave soldering
Inspection and testing
PCB assembly is essential for any electronic device but does not complete the final product — that’s where box build comes in.
What Is a Box Build?
A box build (also known as system integration or electronic box build assembly) involves assembling all the necessary components — including the PCB — into a finished, fully functional product.
Think of box build as the final stage of electronic manufacturing. Once your PCB is assembled, tested, and functioning, box build assembly packages everything into its enclosure, adds wiring, and includes other mechanical and electrical parts.
Box Build vs. PCB Assembly: What’s the Difference?
Feature
PCB Assembly
Box Build Assembly
Focus
Assembling components on a circuit board
Assembling final product including PCB
Includes
Only the electronic board and components
PCB + wiring, housing, connectors, and more
End Result
A working circuit board
Fully assembled, ready-to-use product
Additional Work
No enclosures, no system integration
Full system integration, packaging, labeling
Testing
PCB-level electrical tests
System-level testing to verify total function
When Do You Need Both PCB Assembly and Box Build?
Most finished electronic products require both PCB assembly and box build to be market-ready. If you are producing any of the following, you will likely need both services:
Consumer electronics (smart devices, home gadgets)
Telecommunication devices (routers, communication boxes)
IoT devices (smart sensors, connected devices)
Here’s when both services are essential:
Product Readiness: If you want a product ready for sale or shipment — not just a circuit board — you need box build after PCB assembly.
Complex Wiring Needs: If your device requires wiring, cable assemblies, and mechanical enclosures, a box build is necessary to integrate these parts.
Testing & Compliance: Final system-level testing (functional tests, safety tests) happens during box build, ensuring the product works as intended before it reaches customers.
Why Work with a Partner Who Offers Both?
Choosing a manufacturing partner like Board Assembly that offers both PCB assembly and box build services can save time, reduce costs, and improve quality control. Here’s why:
Streamlined communication: Manage one relationship instead of coordinating between separate vendors.
Faster turnaround: PCB and box build handled under one roof means fewer delays.
Lower costs: Combined services often mean better pricing on components and assembly.
Better quality assurance: One team ensures your product is built and tested according to your specifications.
While PCB assembly focuses on building the electronic board, box build assembly brings all components together into a finished, functional product. Most companies need both services to ensure their devices are ready for customers.
If you’re looking for a reliable partner for box builds and PCB assembly, Board Assembly has the expertise to handle your project from start to finish — simplifying your production process and delivering high-quality results.
Contact Us to Learn More
➡️ Ready to start your next electronic box build or PCB assembly project? Contact Board Assembly today to discuss how we can help streamline your manufacturing and bring your product to life!
ACME PCB ASSEMBLY
TEL: 310-715-1898
161 Selandia Lane
Carson, CA 90746
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Flexible PCB Assembly for Every Project Size
Thermal Performance:
What Is Turnkey Printed Circuit Board Assembly?
The ACME PCB Assembly Advantage
A box build (also known as system integration or 
While 
